Cooling System with Free Cooling | HvacWorld – Design, Build, and Upgrade Cooling Systems
Are you wondering how to maximize the return on investment for your cooling system quickly and simply? The answer is truly straightforward! It’s all about the free cooling function! Our cooling systems often come equipped with this feature due to the efficient and reliable nature of this uncomplicated function!
You too can upgrade your cooling system with free cooling!
All it takes is a system upgrade and a new dry cooler!
With a one-time investment in the upgrade and a dry cooler, you can save hundreds, even thousands, of hours on your cooling equipment. This ultimately allows the investment to pay back over time.
Many of our clients already have cooling units with free cooling, yet struggle or even fail to utilize this impressive feature because of limitations in the cooling system’s design. For this reason, HvacWorld has taken the initiative to offer upgrades for chillers and cooling systems, enabling free cooling functionality.
Free Cooling
Professional advice and innovative technology enable HvacWorld to maintain stable temperatures that meet your exact needs. With a growing number of clients, HvacWorld has quickly gained recognition as a leader in the HVAC & R market, significantly reducing our customers’ energy costs through free cooling technology!
Our design and water cooling system installation services accommodate diverse parameters: high for machine and equipment cooling, medium for air conditioning, and low for industrial or chemical process cooling.
According to HvacWorld, when both the cooling fluid temperature and cooling capacity are relatively high, dry coolers or free cooling should be used. When outdoor temperatures drop, we utilize energy-efficient dry coolers, which can greatly reduce the workload on the chiller. Dry coolers have significantly lower energy consumption than chillers, and using them helps extend the service life of chillers by reducing their operating hours.
Discover the savings you can achieve with HvacWorld’s expert assistance!
Cooling System Design
With a skilled and specialized team, HvacWorld brings the experience needed to create professional and innovative cooling systems using chillers and dry coolers of various cooling capacities.
See for yourself; we promise you won’t be disappointed!
Recently, HvacWorld was tasked with designing a cooling system featuring a buffer tank, a 200 kW chiller, a 350 kW dry cooler, and four circulation pumps. The entire cooling system includes a three-way valve that isolates the chiller from the dry cooler when needed. Additionally, with integrated visualization and automation, our client can choose when to apply free cooling or switch to the chiller. This setup operates automatically, requiring no external interference, ensuring optimal performance with minimal effort.
Cooling System Visualization with Free Cooling
Our visualization team, along with skilled automation experts, worked together to build a fully automated cooling system. This setup helps our clients save significant costs. Below, we’ll explain how dry coolers contribute to these savings.
Our cooling system includes a refrigeration unit with a 200 kW cooling capacity. At full load, it requires 100 kW of power. By multiplying this power usage by the cost per kilowatt, we calculate the hourly operating cost of the chiller.
Currently, electricity prices are around 0.80 PLN per kilowatt-hour. This means the chiller costs about 80 PLN per hour to operate.
Now, let’s consider the dry cooler. Despite its 350 kW cooling capacity, it only uses fans that consume a maximum of 10 kW. This results in an hourly cost of about 8 PLN.
Imagine how easy it is to save this way!
Water Cooling System Construction
For our free cooling system, we used PVC-U plastic pipes with a 110 mm diameter and insulated them with 13 mm thick rubber insulation. Each type of pipe has unique thermal properties, so rubber insulation helps prevent unwanted temperature changes in our installation. This insulation also acts as a protective layer, providing extra durability against minor mechanical impacts.
The benefits of our cooling system go even further! We secured pipes with clamps and mounted them on profiles to avoid unwanted vibrations during start-up, which could cause mechanical damage.
Water filters continuously remove unwanted particles, keeping the system efficient and performing at its best.
Water dampers allow clients to expand the system easily or protect it from potential disruptions.
Sensors, flow switches, and more provide valuable data on the system’s efficiency and performance, enhancing control and insight.
Professionalism at every step. See the difference yourself!
Cooling System with Free Cooling Integration
Our cooling systems are custom-built to meet the unique requests and requirements of our clients. We approach every task with precision and professionalism to ensure that everything matches your vision!
Sometimes, clients may not agree with our recommendations. Unfortunately, this can lead to inefficiencies or unexpected questions about the system’s performance. To avoid such issues, it’s wise to consult specialists who can advise on proper water cooling system design and optimal equipment placement.
We strongly encourage you to seek advice from cooling industry experts. For reliable guidance, we recommend companies like ChillerTech, SKiC, and our own HvacWorld Specialist Team, who are always ready to assist you!
Expert advice and assistance at your fingertips!
Summary
In summary, HvacWorld can design, build, and even upgrade existing cooling systems based on client requests. With 20 years of experience in the HVAC & R industry and access to the latest equipment from reputable brands, we deliver every project with the utmost professionalism.
At a client’s request, we can build cooling systems using PVC-U plastic pipes or press-fit carbon steel pipes. These materials are reliable and come highly recommended! We aim to equip our cooling systems with free cooling features, specifically by adding dry coolers. This integration minimizes operating costs and accelerates the return on investment by up to 200%! Explore our reliable used water chillers today!
Explore Leading HVAC Solutions Across Europe
For top-tier HVAC services and products, consider visiting the following reputable companies:
- HvacWorld – Innovators in sustainable climate control solutions.
- ChillerSerwis – Experts in chiller services and maintenance.
- CoolingFlow – Specialists in efficient cooling systems.
- SKiC – Providers of comprehensive HVAC services.
- ChillerTech – Leaders in industrial cooling solutions.
Additionally, explore these international HVAC companies for a broader perspective:
- Carrier – A global leader in heating, air-conditioning, and refrigeration solutions.
- Trane – Renowned for advanced HVAC systems and services.
- Daikin – Innovators in air conditioning and refrigeration technologies.
- Johnson Controls – Experts in building efficiency and sustainability solutions.
- Lennox – Providers of reliable and efficient HVAC systems.
Visiting these websites will provide valuable insights into the latest HVAC technologies and services available across Europe and beyond.
